Components / Systems

bullet Filtration Equipment  : Hydraulic Oil
bullet Oil Contamination Laser Particle Counter
bullet Filtration Equipment : Coolant Oil
bullet Offline Cooling Solutions : Hydraulic & Coolant Oil
bullet Walterschied German tube fittings
bullet Obsolete / Non Standard Valves
bullet Customised Valves
bullet Hose Burst Valve
bullet Zero-leak Poppet Direction Control Valves
bullet Tube Forming Machine
bullet Multi-flow High Pressure Radial Piston Pump
bullet Pressure Test Units Minimess Coupling, Test Hose, Pressure Gauge
bullet Level Gauge Inbuilt Float Switch and Thermometer
bullet Inline Flow Meter & Flow Switch
bullet Pressure Transmitter - Vacuum to 600 bar
bullet Power Packs for Projects
bullet Cylinders
bullet High Pressure Water Hydraulic Pump

 

 

 

Filtration Equipment  : Hydraulic Oil

Filtration units  

Filtration units for hydraulic oil, lubricating oil and coolant oil. Body is made of Aluminium / steel / cast iron depending on the application. Elements are made of imported media paper / glass fibre / SS 316, of 3, 5, 10 & 25 micron.

Bypass check valve for safety.

a) Pressure line :
Pressure rating upto 420 bar, flow upto 600 lpm. 3 to 25 micron range of elements. Media of paper, glass fibre, SS 316 cleanable.

b) Return line :
200 lpm, 10 & 25 micron,
media - paper, glass fibre.

  1. Line mounted

    and 11/4 connection.
     
  2. Manifold mounted
     

    Upto 40 lpm for direct fitment on Cetop 3 / DIN 6 valve stack.

c) Duplex Filter

  1. Pressure line upto 600lpm flow rating & pressure rating 210bar.

  2. Return line filter upto 600 lpm.

d) Suction Line
Upto 3 connection or 200lpm flow.

  1. Filter
    10 & 25 micron cleanable SS 316 media.
     
  2. Strainer
    50 to125 micron cleanable element
     
  3. Filter / Strainer with inbuilt bypass check valve of 0.2bar.

e) Customised Filter units : Pressure, Return & Suction line
As per customer design or retrofitting even for one-offs

f) Equivalent filter element


Identical element in performance and fitment. Identical dimensions, depth / number of pleats and media.

  1. Indigenous
    Upto  10 micron with paper and SS 316 imported media.
     
  2. Imported
    Upto 3 micron, all types of media.

Top

Air Breather  

The  major entry  point of dirt / moisture  in a hydraulic system is thru the airbreather. Oil filtration is to be supported by air filteration of more fineness.

  1. Dessicant  Breather with 1 micron filteration



    Moisture absorbent airbreather with 1  micron cleaning media having indicator for clogging. Self cleaning action during exhaust of air from tank.
     
  2. Anti-splash & Coalescent media
     

In gear box/marine/mobile applications oil splash chokes the breather element. High temperature causes oil to evaporate. The media before the element acts as anti-splash guard, it adsorbs the oil vapour and the droplets return to the tank but allows the air to escape.

Top


Oil Contamination Laser Particle Counter

Its needed to check if the oil is being filtered as per accepted International norms. Compact unit  even hand held equipment with online with read out as per  NAS / ISO / Exact Particle count, computer interface.

Top

Offline Filtration Solutions

Very compact, offline, trolley mounted, optimized power consumption design starting with 0.5 hp electric motor and 20 lpm pump to filter your oil and  give required oil contamination levels in your hydraulic equipment.

Top

 

Filtration Equipment : Coolant Oil

Filtration units

Inline Top openable filter units using Cartridge filters made of 25 / 10 micron wire mesh with flow capacity of 200 lpm.

Top

Offline Filtration Solutions

Equipment  to meet the coolant filtration needs use 25 / 10 micron cleanable wire mesh  filters.

Top

 

Offline Cooling Solutions : Hydraulic & Coolant Oil

Plate Type Cooler Gasketed Modular Design & Brazed Design

Very Compact, low water consumption and temperature guarantee.

Top

Air Oil Cooler

Emmegi fully Imported from Italy state -of the-art air oil coolers with very low power consumption of cooling motor fan.

Top

Offline Cooling Solutions

Very compact, offline, trolley mounted, optimized power consumption design starting with 0.5 hp electric motor and 20 lpm pump to cool the oil and  give required oil temperature of as low as  40 45 C from any higher level.

Equipment for coolant cooling also offered.

Cooling media is water or air

Top

 

Accumulators

They are used for storage of fluid at a particular pressure. Applications are varied - to increase speed in critical operations, emergency operation, clamping for prolonged periods, counter balancing of load, pulsation dampner in piston pumps.

Bladder accumulator

330 bar rating, 0.2 to 55 lt capacity.

Top

Diaphragm Accumulator

210 bar, 0.1 to to 5 lt capacity.

Top

Piston Accumulator

Upto 1500 lt capacity and 330 bar.

Top

Equivalent Bladders for all makes of Bladder Accumulator

We need the approx diameter of the accumulator, length of the bowl and the stem diameter extending from the top of the accumulator to which the bladder is attached.

Top

Oil Level Indicator in Accumulator

To monitor the volume of oil in the accumulator at the fluid port of the accumulator an equipment consisting of a tube with piston attached to reed switch to sense its position is fitted.

Top

Charging and Repairing of Accumulators

Replacement of gas fill valve, seal and bladders.

Fitment of Gas fill valve for accumulators where the gas connection is blocked with allen bolt.

Top
 

Charging Kit for Accumulator

Used to charge Nitrogen gas to the accumulator, later for checking it and resetting if required.

Top

Safety Block for Accumulator

Consists of all basic  valves to connect accumulator to the circuit.

Top

Automatic Charging/Discharging Block for High Speed Cylinder Operation

Consists of all valves to connect accumulator to the circuit including the logic to increase cylinder speed using electrically operated valves to give signal to PLC.

Top

 

Walterschied German tube fittings

 

l.

Top

Tube Reshaping Machine

The standard hydraulic pipe in steel or stainless steel is formed in one step with electronic power path controlled FS- Forming Machine. The tools remain the same for stainless & steel tubes reducing cost & time unlike Walform machine.

Primary soft sealing & secondary full metallic sealing in cone. The Vulcanized soft seal is bonded on the metallic ring which ensures assembly stop. This dual sealing is resistance to vibration & ensures long life.

Top

 

Speciality Products

Areas needing an expert insight in hydraulics.

Obsolete / Non Standard Hydraulic Units

Technical literature of the product is located inspite of a company having being sold several times [ this is because of our long experience in the field of hydraulics] , equivalent product selected  from existing company or  taken up for one-off manufacturing.

Top

Customised Valves

After detailed study  taken up for one-off manufacturing.

Top

Hose Burst Valve

This prevents uncontrolled movement due to hose or pipe burst on cylinder which can come down due to gravity. The valve is fitted on the cylinder port on which the line has to be protected.

 

Top

 

Zero-leak Poppet Direction Control Valves

Pressure rating 250 bar and flow of 20  lpm .

Top

 

Multi-flow High Pressure Radial Piston Pump

Continuous rating of 350 bar and intermittent of 450 bar with max. flow of 1000 lpm. Maximum rpm of 2800. 1 6 outputs.

Top

 

Pressure Test Units Minimess Coupling, Test Hose, Pressure Gauge

Suitable for 630 bar for measuring pressure.

Top

 

Level Gauge Inbuilt Float Switch and Thermometer

Fitted in tank side wall to show oil level, the inbuilt float fitted with reed switch gives an  electrical signal when oil level reaches lower setting alternatively thermometer is fitted to show oil temperature.

Top

 

Inline Flow Meter & Flow Switch

Flow is measured in the line with analog or digital readout,  for higher and lower settable limits signal is generated.

Top

 

Pressure Transmitter - Vacuum to 600 bar

Electrical signal is given based on the pressure.

Top

 

Power Packs for Projects

Above 1000 lt tank and 50 hp motors entire hydraulics system design and manufacturing.

Top

 

Cylinders

  1. Large diameter upto 1000 mm

  2. High pressure 1000 bar

  3. Long stroke upto 14 mt cylinders

  4. Stainless Steel material of construction

  5. Repair of Telescopic cylinders

  6. Intensifiers

  7. Hydro-pneumatic cylinders

Top

 

High Pressure Water Hydraulic Pump

Upto 600 bar.

Top

 

 

Website designed & maintained by Webz Solutions